Custom assembly services

At BLESS CO., LTD., our Battery Pack Assembly services are tailored to meet the specific needs of our clients across various industries. We specialize in assembling custom battery packs using Lithium Iron Phosphate (LiFePO4) batteries, ensuring optimal performance, safety, and durability. Our team of skilled engineers and technicians employs advanced assembly techniques to create versatile battery solutions for applications such as forklifts, Energy Storage Systems (ESS) for households and industries, and electric vehicles. Each battery pack is meticulously designed to integrate seamlessly with your system’s requirements, whether it involves precise voltage levels, power output, or unique configurations. With our expertise in advanced Battery Management Systems (BMS) and cell balancing, we deliver energy solutions that provide consistent performance, extended lifespan, and enhanced reliability.

Compliance with standards

Our Battery Pack Assembly services are grounded in a strong commitment to quality and compliance with global industry standards. At BLESS CO., LTD., we adhere to rigorous safety, performance, and environmental regulations, ensuring every battery pack meets or exceeds international certifications, e.g. ECE R100 standard. This includes careful attention to parameters such as State of Charge (SOC) and State of Health (SOH) to deliver reliable and efficient energy solutions. By following strict quality assurance protocols, we minimize risks and enhance the safety of battery packs in critical applications, providing our clients with confidence in every product we deliver.

SOC and SOH measurement services

At BLESS CO., LTD., our Battery Inspection System services are designed to ensure the optimal performance and reliability of your battery systems. We specialize in precise State of Charge (SOC) and State of Health (SOH) measurement services, which provide critical insights into your battery's capacity, efficiency, and overall condition. By accurately assessing the SOC, we help you monitor the remaining energy levels in real time, enabling better energy management and reducing the risk of unexpected downtime. Our SOH analysis evaluates the battery’s long-term health, identifying potential wear and degradation before they impact performance.

Advanced diagnostic tools

Our Battery Inspection System also features cutting-edge diagnostic tools to deliver comprehensive evaluations of battery performance. These advanced tools enable real-time monitoring of critical parameters such as voltage, current, temperature, and cell balance, ensuring that your battery system operates within safe and optimal limits. With fault detection capabilities, we identify issues such as overcharging, over-discharging, or thermal irregularities, allowing for proactive maintenance and reducing the risk of system failures. Designed to support a wide range of applications, including Energy Storage Systems (ESS) for households and industries, our diagnostic solutions provide actionable insights to optimize battery lifespan and efficiency. By combining state-of-the-art technology with expert analysis, BLESS CO., LTD. ensures that your batteries remain safe, reliable, and ready to meet the demands of modern energy solutions.

Optimized algorithms for efficiency and longevity

At BLESS CO., LTD., we specialize in developing optimized charging algorithms that enhance the efficiency and longevity of Lithium Iron Phosphate (LiFePO4) batteries. Our approach incorporates advanced techniques such as the fractional-order model, which provides precise identification of the State of Charge (SOC) and enables predictive insights into the State of Health (SOH) of the battery. By leveraging these models, our algorithms dynamically adjust charging parameters in real-time, ensuring optimal energy transfer while preventing overcharging or excessive wear on battery cells. Additional methodologies, such as multi-stage charging strategies and temperature-compensated algorithms, further contribute to prolonged battery health by maintaining ideal operating conditions during each charge cycle. These advanced algorithms are particularly effective for applications in Energy Storage Systems (ESS), electric vehicles, and industrial systems, where durability and performance are paramount. By integrating cutting-edge algorithmic solutions, we help clients achieve maximum battery reliability, safety, and long-term cost efficiency.

Predictive maintenance

At BLESS CO., LTD., our Cloud Data Collection and Analyses services empower businesses with cutting-edge tools for predictive maintenance of their battery systems. By leveraging real-time data collected from advanced Battery Management Systems (BMS) and diagnostic tools, we provide actionable insights into the health and performance of Lithium Iron Phosphate (LiFePO4) batteries. Using sophisticated algorithms, including machine learning and trend analysis, our cloud-based platform identifies early signs of wear, potential failures, or inefficiencies in the system. This proactive approach minimizes downtime, reduces repair costs, and extends battery lifespan by addressing issues before they escalate.

Performance reports

Our Cloud Data Collection and Analyses services also deliver detailed performance reports tailored to the specific needs of our clients. These reports provide comprehensive insights into key parameters such as State of Charge (SOC), State of Health (SOH), cycle life, and energy efficiency. With visualized data and trend analysis, businesses can easily track the performance of their battery systems over time, identify areas for improvement, and optimize energy usage.

Our reports are designed to support strategic decision-making, whether for scaling operations, improving energy efficiency, or planning maintenance schedules. By offering a clear and accurate picture of battery performance, BLESS CO., LTD. ensures clients can maximize the value of their energy systems while maintaining reliability and sustainability across diverse applications.

Integrated solutions for vehicles

In battery packs, multiple single cells are connected in series to form a complete system. However, this configuration often introduces production variances, such as differences in cell capacities, characteristics, or uneven thermal behavior across the pack.

These small inconsistencies between cells tend to grow over time with repeated charge and discharge cycles. Weaker cells with lower capacities reach their voltage limits faster, causing the charging process for the entire pack to stop prematurely. As a result, the battery's full potential capacity remains untapped, reducing overall efficiency.

To overcome this issue, the use of a Cell Monitoring and Balancing (CMB) device is essential. By equalizing the charge across all cells in the stack, the CMB minimizes the impact of weaker cells, allowing the pack to function at its best. This technology not only maximizes the driving range of electric vehicles but also significantly prolongs the lifespan of the battery system.

Real-time monitoring and alerts

Our patented On-Board Diagnostics (OBD) system for Cell Monitoring and Balancing (CMB) in electric vehicles (EVs) sets a new standard for battery management technology. This innovative system continuously monitors the performance of individual cells within the battery pack, ensuring optimal charge distribution and early detection of potential issues. By integrating advanced balancing algorithms, the OBD not only maximizes the efficiency and range of EVs but also enhances battery longevity and safety. This cutting-edge solution is designed to meet the growing demand for reliable and sustainable battery systems, offering a seamless blend of performance, durability, and precision for the next generation of electric mobility.

Expert advice on energy storage and battery systems

We provide expert advice on leveraging lithium iron phosphate batteries to optimize performance and efficiency for various applications, including forklifts and energy storage systems for households and industries. Our guidance ensures businesses select the right battery solutions tailored to their operational needs, prioritizing reliability, safety, and cost-effectiveness. Additionally, we offer support in achieving standardization and certification for State of Charge (SOC) and State of Health (SOH) metrics, ensuring compliance with industry standards and enhancing the integration of battery technologies into customer business models. Our expertise empowers clients to adopt sustainable energy solutions while maximizing their competitive advantage

Regular maintenance and support

Regular maintenance and support are crucial to ensuring long-term performance, reliability, and safety. Our comprehensive maintenance services include routine inspections, SOC and SOH assessments, thermal management checks, and performance optimization to identify and address potential issues before they escalate. With expert support tailored to your business needs, we help extend battery life, reduce downtime, and maintain compliance with industry standards and certifications. Our dedicated team ensures your battery systems operate at peak efficiency, providing peace of mind and uninterrupted energy solutions.